BLOGS

Medical applications Laboratory tests showed how the 3D printed material molds and sticks to organs such as this porcine heart. (Courtesy: Casey Cass/CU Boulder)

Topics: 3D Printing, Additive Manufacturing, Hydrogels, Polymer Science

A new method for 3D printing, described in Science, makes inroads into hydrogel-based adhesives for use in medicine.

3D printers, which deposit individual layers of a variety of materials, enable researchers to create complex shapes and structures. Medical applications often require strong and stretchable biomaterials that also stick to moving tissues, such as the beating human heart or tough cartilage covering the surfaces of bones at a joint.

Many researchers are pursuing 3D-printed tissues, organs and implants created using biomaterials called hydrogels, which are made from networks of crosslinked polymer chains. While significant progress has been made in the field of fabricated hydrogels, traditional 3D printed hydrogels may break when stretched or crack under pressure. Others are too stiff to sculpt around deformable tissues.

Researchers at the University of Colorado Boulder, in collaboration with the University of Pennsylvania and the National Institutes of Standards and Technology (NIST), realized that they could incorporate intertwined chains of molecules to make 3D printed hydrogels stronger and more elastic – and possibly even allow them to stick to wet tissue. The method, known as CLEAR, sets an object’s shape using spatial light illumination (photopolymerization) while a complementary redox reaction (dark polymerization) gradually yields a high concentration of entangled polymer chains.

3D printing creates strong, stretchy hydrogels that stick to tissue, Catherine Steffel, Physics World

Credit: Cell Reports Physical Science (2024). DOI: 10.1016/j.xcrp.2024.101783

Topics: Biochemistry, Chemistry, Polymer Science, Polymers

Scientists at King's College London have developed an innovative solution for recycling single-use bioplastics commonly used in disposable items such as coffee cups and food containers.

The novel method of chemical recycling, published in Cell Reports Physical Science, uses enzymes typically found in biological laundry detergents to "depolymerize"—or break down—landfill-bound bioplastics. Rapidly converting the items into soluble fragments within just 24 hours, the process achieves full degradation of the bioplastic polylactic acid (PLA). The approach is 84 times faster than the 12-week-long industrial composting process used for recycling bioplastic materials.

This discovery offers a widespread recycling solution for single-use PLA plastics, as the team of chemists at King's found that in a further 24 hours at a temperature of 90°C, the bioplastics break down into their chemical building blocks. Once converted into monomers—single molecules—the materials can be turned into equally high-quality plastic for multiple reuse.

The problem with 'green' plastics

Current rates of plastic production outstrip our ability to dispose of it sustainably. According to Environmental Action, it is estimated that in 2023 alone, more than 68 million tons of plastic globally ended up in natural environments due to the imbalance between the huge volumes of plastics produced and our current capacity to manage and recycle plastic at the end of its life. A recent OECD report predicted that the amount of plastic waste produced worldwide will almost triple by 2060, with around half ending up in landfills and less than a fifth recycled.

An enzyme used in laundry detergent can recycle single-use plastics within 24 hours, King's College London.

A robotic hand with the AiFoam artificially innervated smart foam, which enables it to sense objects in proximity by detecting their electrical fields and also self-heals if it gets cut, is pictured at National University Singapore's Materials Sciences and Engineering lab in Singapore June 30, 2021. REUTERS/Travis Teo

Topics: Biology, Biotechnology, Materials Science, Polymer Science, Robotics

SINGAPORE, July 6 (Reuters) - Singapore researchers have developed a smart foam material that allows robots to sense nearby objects, and repairs itself when damaged, just like human skin.

Artificially innervated foam, or AiFoam, is a highly elastic polymer created by mixing fluoropolymer with a compound that lowers surface tension.

This allows the spongy material to fuse easily into one piece when cut, according to researchers at the National University of Singapore.

"There are many applications for such a material, especially in robotics and prosthetic devices, where robots need to be a lot more intelligent when working around humans," explained lead researcher Benjamin Tee.

To replicate the human sense of touch, the researchers infused the material with microscopic metal particles and added tiny electrodes underneath the surface of the foam.

Smart foam material gives robotic hand the ability to self-repair, Travis Teo, Lee Ying Shan, Reuters Science

1 Soap, shampoo, and worm-like micelles Soaps and shampoos are made from amphiphilic molecules with water-loving (red) and water-hating (blue) parts that arrange themselves to form long tubes known as “worm-like micelles”. Entanglements between the tubes give these materials their pleasant, sticky feel. b The micelles can, however, disentangle themselves, just as entangled long-chain polymer molecules can slide apart too. In polymers, this process can be modeled by imagining the molecule sliding, like a snake, out of an imaginary tube formed by the surrounding spatial constraints. c Worm-like micelles can also morph their architecture by performing reconnections (left), breakages (down), and fusions (right). These operations occur randomly along the backbone, are in thermal equilibrium, and reversible. (Courtesy: Davide Michieletto)

Topics: Biology, DNA, Physics, Polymer Science, Research

DNA molecules are not fixed objects – they are constantly getting broken up and glued back together to adopt new shapes. Davide Michieletto explains how this process can be harnessed to create a new generation of “topologically active” materials.

Call me naïve, but until a few years ago I had never realized you can actually buy DNA. As a physicist, I’d been familiar with DNA as the “molecule of life” – something that carries genetic information and allows complex organisms, such as you and me, to be created. But I was surprised to find that biotech firms purify DNA from viruses and will ship concentrated solutions in the post. In fact, you can just go online and order DNA, which is exactly what I did. Only there was another surprise in store.

When the DNA solution arrived at my lab in Edinburgh, it came in a tube with about half a milligram of DNA per centimeter cube of water. Keen to experiment on it, I tried to pipette some of the solution out, but it didn’t run freely into my plastic tube. Instead, it was all gloopy and resisted the suction of my pipette. I rushed over to a colleague in my lab, eagerly announcing my amazing “discovery”. They just looked at me like I was an idiot. Of course, solutions of DNA are gloopy.

I should have known better. It’s easy to idealize DNA as some kind of magic material, but it’s essentially just a long-chain double-helical polymer consisting of four different types of monomers – the nucleotides A, T, C, and G, which stack together into base pairs. And like all polymers at high concentrations, the DNA chains can get entangled. In fact, they get so tied up that a single human cell can have up to 2 m of DNA crammed into an object just 10 μm in size. Scaled up, it’s like storing 20 km of hair-thin wire in a box no bigger than your mobile phone.

Make or break: building soft materials with DNA, Davide Michieletto is a Royal Society university research fellow in the School of Physics and Astronomy, University of Edinburgh

Thin polymer discs self-propel by repeated "snapping" motions. Credit: Yongjin Kim, UMass Amherst

Topics: Chemistry, Polymer Science, Materials Science, Research

A polymer-based gel made by researchers in the US and inspired by the Venus flytrap plant can snap, jump and “reset” itself autonomously. The new self-propelled material might have applications in micron-sized robots and other devices that operate without batteries or motors.

“Many plants and animals, especially small ones, use special parts that act like springs and latches to help them move really fast, much faster than animals with muscles alone,” explains team leader Alfred Crosby, a professor of polymer science and engineering in the College of Natural Sciences at UMass Amherst. “The Venus flytraps are good examples of this kind of movement, as are grasshoppers and trap-jaw ants in the animal world.”

Snapping instabilities
The Venus flytrap plant works by regulating the way its turgor pressure – that is, the swelling produced as stored water pushes against a plant cell wall – is distributed through its leaves. Beyond a certain point, this swelling leads to a condition known as snapping instability, where the tiny additional pressure of a fly’s footsteps is enough to cause the plant to snap shut. The plant then automatically regenerates its internal structures in readiness for its next meal.

Polymer gels snap and jump on their own, Isabelle Dumé, Physics World

Fig. 1 Multimaterial 3D printing hydrogel with other polymers. (A) Illustration of the DLP-based multimaterial 3D printing apparatus. (B and C) Processes of printing elastomer and hydrogel structures, respectively. (D) Snapshot of a diagonally symmetric Kelvin form made of AP hydrogel and elastomer. (E) Demonstration of the high deformability of the printed diagonally symmetric Kelvin form. (F) Snapshot of a printed Kelvin foam consisting of rigid polymer, AP hydrogel, and elastomer. (G) Demonstration of the high stretchability of the printed multimaterial Kelvin foam. Scale bar, 5 mm. (Photo credit: Zhe Chen, Zhejiang University.)

Topics: Chemistry, Materials Science, Polymer Science

Abstract
Hydrogel-polymer hybrids have been widely used for various applications such as biomedical devices and flexible electronics. However, the current technologies constrain the geometries of hydrogel-polymer hybrid to laminates consisting of hydrogel with silicone rubbers. This greatly limits the functionality and performance of hydrogel-polymer–based devices and machines. Here, we report a simple yet versatile multimaterial 3D printing approach to fabricate complex hybrid 3D structures consisting of highly stretchable and high–water content acrylamide-PEGDA (AP) hydrogels covalently bonded with diverse UV curable polymers. The hybrid structures are printed on a self-built DLP-based multimaterial 3D printer. We realize covalent bonding between AP hydrogel and other polymers through incomplete polymerization of AP hydrogel initiated by the water-soluble photoinitiator TPO nanoparticles. We demonstrate a few applications taking advantage of this approach. The proposed approach paves a new way to realize multifunctional soft devices and machines by bonding hydrogel with other polymers in 3D forms.

3D printing of highly stretchable hydrogel with diverse UV curable polymers, Science Advances

Qi Ge^1,*,†, Zhe Chen^2,*, Jianxiang Cheng¹, Biao Zhang^3,†, Yuan-Fang Zhang⁴, Honggeng Li^4,5, Xiangnan He¹, Chao Yuan⁴, Ji Liu¹, Shlomo Magdassi^6, and Shaoxing Qu^2,†